P - EPOX - 2800 X 65 Epoxy Resin

High Performance Epoxy Resin: P - EPOX - 2800 x 65 is unique “Epoxy Ether” resin developed by reacting alkyl phenol with bis- phenol epoxy resin & further modified to enhance the performance to protect the substrate in adverse climatic conditions.

Applications :

One pack air drying epoxy composition
Modification of standard two pack epoxy coatings
Two pack epoxy- PU hybrid coating
One pack stoving epoxy with blocked isocynates
One pack stoving epoxy coating with MF / UF / phenolic resins

Physical Properties :

Sr. No.	Property	Unit	Specification
1	Appearance	Visual	Light Yellow Viscous Liquid
2	Colour	Gardner	12 max
3	Viscosity @ 25°C	cPs	10000 - 30000
4	Density @ 25° C	gm / cm²	0.97 – 1.00
5	Flash point (Closed cup)	°C / °F	29 / 110
6	N.V.M [1 hr @120° C]	%	65 ± 2
7	Hydroxyl equivalent weight	g / eq.	720

Drier Combination :

1. Co – 0.050 %

2. Ca – 0.150 %

3. Zr – 0.05 %

4. Mn – 0.035 %

1	Viscosity in 40 % xylene	40 – 60 sec
2	Viscosity with drier in 40 % xylene	45 – 65 sec
3	Viscosity overnight with drier in 40 % xylene	50 – 70 sec

Drying Time (at 30° C)

i) Set : 5 – 10 mins

ii) T.F. : 1.5 – 2 hrs

Advantages :

I) One Pack Systems :
	a) User friendly protective coatings for mechanically cleaned surfaces could be developed
	b) Fast drying one pack epoxy systems against chlorinated rubber / vinyflex could be developed which gives excellent
	corrosion, acid & alkali resistance

II) Modification of Standard Epoxy Two Pack Coating (Modification up to 30% & Advantages against std. Two Pack Epoxy Systems) :
	a. Cost reduction
	b. Gives good acid, alkali & corrosion resistance
	c.Improves surface wetting properties for maintenance primers/coatings
	d. Higher workable pot life
	e. Increases recoating interval incase of primers & mid coats
	f. Better pigment dispersion & wetting during production

III) Two Pack Epoxy - PU Hybrid Coating
	a. Low temperature curing is better than epoxy / phenalkamine systems
	b. Very good flexibility
	c. Very good solvent & chemical resistance

Starting Formulation for PEPOX-2800 X 65

A) Protective Coatings ( Single Pack )

Sr. No.	Raw Material	Qty. (kg)
1	Pigment & Extenders	40.00
2	Anticorossive Pigment	08.00
3	Anti Tera (U)	00.40
4	P Epox -2800 x 65	32.00
5	BYK - 410	00.60
6	Thinner	17.60
7	Drier	01.40
Total		100.00

Paint Properties :

Sr. No.	Property	Specification
1	V.O.C.	434 g / lit
2	P.V.C. in Dry Film	30 %
3	Pigment / Resin Ratio by Volume	1 : 1.75
4	Solid by Weight	70.00 %
5	Mix Viscosity	100 ± 20 sec at 30° C

B) Two Pack Epoxy Primer with Part Replacement by PEPOX-2800 X 65

Raw Material	Qty. (kg)
Base
P EPOX 2800 X 65	11.07
Araldite 6071 X 75%	16.78
Tio 2 Rutile	6.00
Silica Micron	12.30
Statite Micron	12.30
Zinc Phosphate	6.00
Baraties	8.00
Anti Terra ‘U’	0.30
Ben Tone P 27 Jelly	6.00
Cellosolve	2.55
Butanol	1.40
Hardener
PPA- 7125	4.20
Xylene	13.10
Total	100.00

P.B.BY Volume	1:1.60
N.V.M. %	69.20 %
Viscosity	Thixo Tropic
SP. Gravity	1.38
Drying Surface Dry Hard Dry	30 Min 24 Hrs
S.V.R.%	50
Mixing Ratio Base - C.A.-	3 Part by Volume 1 Part by Volume

C) Two Pack Epoxy - PU Hybrid Top Coat :

Name of Raw Material	Quantity (Kg)
Base
Tio 2 Rutile	4.00
Carbon Black HAF	0.05
Zinc Phosphate	6.00
Baraties 500 Mesh	20.00
Talk 500 Mesh	20.00
Disper BYK -110	0.40
PEPOX - 2800 X 65	22.40
O-XYLENE	15.25
Buytle Acetate	3.50
BYK 410	0.40

Hardener
Desmodure L- 75	7.00
Butyl Acetate	1.00
Total	100.00

P.B.BY Volume	1 : 1.77
N.V.M. %	69.86 %
Viscosity	Thixo Tropic
SP. Gravity	1.48
Drying Surface Dry Hard Dry	30 Min 24 Hrs
S.V.R.%	47
Mixing Ratio Base - C.A.-	9 Part by Volume 1 Part by Volume

Curing Properties :

Sr. No.	Property	Specification
1	Surface Dry	10 - 20 min at 30° C
2	Tack free	2 hrs at 30° C

Handling & Storage :

Handling: Avoid use of electric band heater or application of direct flame to container. It can cause explosion & fire.

Storage: Good general ventilation should be sufficient for most conditions. Local exhaust ventilation may be necessary for some operations.

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